O&M Digital Transformation

Digital Transformation is the art of putting the right information in the right hands at the right time so that Utility, Industrial, and Manufacturing objectives are exceeded with minimal effort.  This is accomplished by connecting and relating existing data sources, extracting hidden information from those data sources, adding workflow guidance to team members who perform complex activities, and by using cutting edge Artificial Intelligence (AI) technologies to predict near term events that impact safety, the environment, and the bottom line.  These AI technologies have evolved to a level that readily detects equipment/process anomalies leading to informed decision making.  AI can also readily build on existing plant data to deliver optimum operations, amplifying the early training and growing experience of newer team members.

Utilities

Analytics Tuned to Your Processes

Imagine a world where you pull insights and predictions from your data so fast that it can be used real-time in meetings, when decisions are made based on the best available information.

Data is a growing asset in an increasingly complex world of equipment. Modern organizations can simultaneously be data rich and insight poor when investments in data collection and storage underperform. Mesa’s data analytics services provide clear and actionable insights that are built on your existing data capture and management efforts. Our solutions provide a positive impact on reliability, cost reduction, and asset management initiatives.

Utilities Analytics Hindsight Insight Foresight

Customized Results

  • Increased Grid Resiliency
  • Improved Reliability
  • Asset, Process, and System-wide Health Scores
  • Disparate Data Integration
  • Best Practice Guidance
  • Root-cause Isolation
  • Capital Spend Validation
  • Capital Plan Justification
  • Real-time Decision Making

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Increasing Safety, Quality, & Productivity

Mesa’s Connected Worker solution supports Electric Utility staff by reducing workload, increasing accuracy, and removing redundancy. New generation workers prefer digital tools, provided by Connected Worker, to reduce the time from entry level to expert level performance while seamlessly creating integration across business groups.

Phone with Connected worked appDigital Workflow Advantages

  • User interface displays step-by-step workflow
  • Conditional paths provide inspection guidance
  • Integrations embed into existing operations
  • Action management optimizes resource utilization
  • Data digitization for trending and analysis

Tangible Results

  • Improved Outage KPIs
  • Reduced Rollouts
  • Crew Scheduling Optimization
  • Process Standardization
  • Time Based Inspection Trending
  • Record Level Auditing
  • Safety Verification Steps
  • Prescriptive Corrective Action
  • Instant Inspector Feedback
  • In App Task Training
  • Multimedia Integration
  • Configuration Control

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Reliability and Optimization Through Technology

Mesa utilizes our engineering and operations experience to add value through technology. Our approach of putting the engineer first coupled with Gen 3 Artificial Intelligence provides early anomaly detection, informed decision making, and plant optimization. Our AI FMEA process monitors, analyzes, and recommends solutions that optimize the health and operational performance of critical assets and processes preventing unplanned outages and failures. The AI-driven IIOT platform integrates a wide variety of data streams with proven analysis models and deep machine learning to illuminate anomalies and recommend pre-emptive actions. Our digital twin model affords seeing the optimized system response to minimize operating risks.

Substation

  • Station Health
  • Root-Cause Detection
  • Asset Monitoring
  • System Health
  • PRC-004-5 Compliance Tool

Substation Flowchart

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Reliability and Optimization Through Technology

Mesa utilizes our engineering and operations experience to add value through technology. Our approach of putting the engineer first coupled with Gen 3 Artificial Intelligence provides early anomaly detection, informed decision making, and plant optimization. Our AI FMEA process monitors, analyzes, and recommends solutions that optimize the health and operational performance of critical assets and processes. The AI-driven IIOT platform integrates a wide variety of data streams with proven analysis models and deep machine learning to illuminate anomalies and recommend pre-emptive actions. Our digital twin model affords seeing the optimized system response to minimize operating risks.

Reliability

Predictive AI

    • AI analytics for early and accurate prediction of asset performance and faults

FMEA Library and Asset Templates

    • Library of faults with recommendations for major rotating & static assets

Health Intelligence

    • Generates real-time accurate health scores

Value Engineering Reliability

Optimization

Predictive AI

    • Adaptive digital twin accounts for dynamic changes in process health and operating conditions

FMEA Library and Asset Templates

    • KPI trending and prediction that provides real-time situational awareness

Health Intelligence

    • Real-time advisory in open and closed loop modes for plant control systems

Value Engineering Optimization

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Industrial/Heavy Manufacturing

Increasing Safety, Quality, & Productivity

Mesa’s Connected Worker solution supports production staff by reducing workload, increasing accuracy, and removing redundancy. The Connected Worker platform provides next generation workers with the digital tools needed to reduce their time from entry level performance to expert level performance. It seamlessly creates integration across business groups and this further amplifies the efficiency and effectiveness of individuals, teams, and the entire organization.

Industrial Connected WorkerDigital Workflow Advantages

  • User interface displays step-by-step workflow
  • Conditional paths provide inspection guidance
  • Integrations embed into existing operations
  • Action management optimizes resource utilization
  • Data digitization for trending and analysis

Tangible Results

  • Improved O&M KPIs
  • Reduced Maintenance Tickets
  • Team Scheduling Optimization
  • Process Standardization
  • Time Based Inspection Trending
  • Record Level Auditing
  • Safety Verification Steps
  • Prescriptive Corrective Action
  • Instant Technician Feedback
  • In App Task Training
  • Multimedia Integration
  • Configuration Control

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O&M Value Engineering

Reliability and Optimization Through Technology

Mesa utilizes our engineering and operations experience to add value through technology. Our approach of putting the engineer first coupled with Gen 3 Artificial Intelligence provides early anomaly detection, informed decision making, and plant optimization. Our AI FMEA process monitors, analyzes, and recommends solutions that optimize the health and operational performance of critical assets and processes. The AI-driven IIOT platform integrates a wide variety of data streams with proven analysis models and deep machine learning to illuminate anomalies and recommend pre-emptive actions. Our digital twin model affords seeing the optimized system response to minimize operating risks.

Reliability

Predictive AI

    • AI analytics for early and accurate prediction of asset performance and faults

FMEA Library and Asset Templates

    • Library of faults with recommendations for major rotating & static assets

Health Intelligence

    • Generates real-time accurate health scores

Value Engineering Reliability

Optimization

Predictive AI

    • Adaptive digital twin accounts for dynamic changes in process health and operating conditions

FMEA Library and Asset Templates

    • KPI trending and prediction that provides real-time situational awareness

Health Intelligence

    • Real-time advisory in open and closed loop modes for plant control systems

Value Engineering Optimization

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Improving Plant Performance Through Artificial Intelligence

Mesa’s Predictive Coking Technology (PCT™) for augmented production using Artificial Intelligence improves safety, increases production rates and power production, and lowers maintenance costs. PCT’s scheduling improves equipment availability, adding capacity without expanding assets. PCT also forecasts Not-To-Exceed (NTE) values to help operations avoid excursion.

Plant Performance Improvement

  • Payback Period <1 Year
  • Improved NTE Performance
  • 3% Production Increase
  • Reduced Fuel Consumption
  • 3%+ Power Output
  • Improved Production and Equipment Scheduling
  • Reduced Emissions
  • Real-time KPI Reporting
  • Reduced Refractory Maintenance Cos

Plant Performance Improvement

contact us

Reliability and Optimization Through Technology

Mesa utilizes our engineering and operations experience to add value through technology. Our approach of putting the engineer first coupled with Gen 3 Artificial Intelligence provides early anomaly detection, informed decision making, and plant optimization. Our AI FMEA process monitors, analyzes, and recommends solutions that optimize the health and operational performance of critical assets and processes. The AI-driven IIOT platform integrates a wide variety of data streams with proven analysis models and deep machine learning to illuminate anomalies and recommend pre-emptive actions. Our digital twin model affords seeing the optimized system response to minimize operating risks.

Reliability

Predictive AI

    • AI analytics for early and accurate prediction of asset performance and faults

FMEA Library and Asset Templates

    • Library of faults with recommendations for major rotating & static assets

Health Intelligence

    • Generates real-time accurate health scores

Value Engineering Reliability

Optimization

Predictive AI

    • Adaptive digital twin accounts for dynamic changes in process health and operating conditions

FMEA Library and Asset Templates

    • KPI trending and prediction that provides real-time situational awareness

Health Intelligence

    • Real-time advisory in open and closed loop modes for plant control systems

Value Engineering Optimization

contact us

Improving Plant Performance Through Artificial Intelligence

Mesa’s Predictive Coking Technology (PCT™) for augmented production using Artificial Intelligence improves safety, increases production rates and power production, and lowers maintenance costs. PCT’s scheduling improves equipment availability, adding capacity without expanding assets. PCT also forecasts Not-To-Exceed (NTE) values to help operations avoid excursion.

Plant Performance Improvement

  • Payback Period <1 Year
  • Improved NTE Performance
  • 3% Production Increase
  • Reduced Fuel Consumption
  • 3%+ Power Output
  • Improved Production and Equipment Scheduling
  • Reduced Emissions
  • Real-time KPI Reporting
  • Reduced Refractory Maintenance Cos

Plant Performance Improvement

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Manufacturing

Analytics Tuned to Your Processes

Imagine a world where you pull insights and predictions from your data so fast that it can be used real-time in meetings, when decisions are made based on the best available information.

Data is a growing asset in an increasingly complex world of equipment. Modern organizations can simultaneously be data rich and insight poor when investments in data collection and storage underperform. Mesa’s data analytics services provide clear and actionable insights that are built on your existing data capture and management efforts. Our solutions provide a positive impact on reliability, cost reduction, and asset management initiatives.

Manufacturing hindsight insight foresight

Customized Results

  • QA/QC Issue Identification
  • OEE Contributors
  • Asset, Process, and System-wide Health Scores
  • Disparate Data Integration
  • Best Practice Guidance
  • Capital Spend Validation
  • Real-time Decision Making
  • Comparisons
    • Machine-to-machine
    • Line-to-line
    • Plant-to-plant
  • Root-cause Isolation
  • Maintenance Tracking

contact us

Increasing Safety, Quality, & Productivity

Mesa’s Connected Worker solution supports production staff by reducing workload, increasing accuracy, and removing redundancy. The Connected Worker platform provides next generation workers with the digital tools needed to reduce their time from entry level performance to expert level performance. It seamlessly creates integration across business groups and this further amplifies the efficiency and effectiveness of individuals, teams, and the entire organization.

Manufacturing Connected WorkerDigital Workflow Advantages

  • User interface displays step-by-step workflow
  • Conditional paths provide inspection guidance
  • Integrations embed into existing operations
  • Action management optimizes resource utilization
  • Data digitization for trending and analysis

Tangible Results

  • Improved station/line KPIs
  • Reduced Maintenance Tickets
  • Team Scheduling Optimization
  • Process Standardization
  • Time Based Inspection Trending
  • Record Level Auditing
  • Safety Verification Steps
  • Prescriptive Corrective Action
  • Instant Technician Feedback
  • In App Task Training
  • Multimedia Integration
  • Configuration Control

contact us